flexo plate distortion calculator


Determine your amount of photopolymer, in this instance we will use a .067 plate. The main idea of the plugin is preparation of a file completly ready for making flexo plates on roles of different diameters from one or several source CDR files. For example, let’s say you’re printing with: The soft part of the plate is: 0.062” thick (0.067" minus the usual 0.005” thick backing). Plate Deflection Subject. Flexo Printing plate mounting machine. Check and clean cylinder/drum. Demounter 3. Alica Valenti. Paperboard cost includes the cost of corrugation. Distortion Calculations Calculating the Constant 1. We can save you the pain: How to easily avoid damaged plates in flexo printing. 8. Distortion factor. Classic. Newer Post Older Post Home. Our new Support Network is designed to … Calculating Flexographic Sheeted Polymer Distortion There are a few things to know about distortion before we get into the numbers, things to consider. Author: Martin Dreher Last modified by: Reiner Roosen Created Date: 7/23/2003 11:44:41 AM Company: DuPont Other titles: Berechnung Data Berechnung!Druckbereich Bei Flexo … Calculating Distortion Factors Without a Chart! Calculating Distortion Factors Without a Chart! Gorilla Flexo™ Articles: Prepress: Next: Previous. • Beside flexo plate, screen measurements on paper, film and aluminum plates (offset) can be analyzed. - K) / cyl. There is a project manager control at the top of the plugin's window. Flexo Plate Distortion stürzt immer ab und Du weißt nicht woran es liegt?Dann erfahre hier was Du tun kannst wenn Flexo Plate Distortion ständig abstürzt. Most flexo plates are exposed on a flat surface. 0.124 x 3.14159= .3895. Flexo plate distortion: How to calculate it and get high quality flexographic printing. Recently we've noticed on certain jobs that the screen printing is out of register with the flexo printing, as if the distortion is off. The Secret Behind Every Happy Printer. A personal support team of adhesive experts for all needs in flexo printing. Complexity management made easy: a practical guide for flexible packaging printers . Reply With Quote + … The app can assist platemakers with tasks ranging from the calculation of plate distortion, the control of processing parameters, such as solvent balance or monitoring UVA intensity and the determination of sleeve diameters. A multiplier, which compensates for normal flexo image shrinkage with rubber plates and image stretch when any type of flexo plates are made flat and mounted around a cylinder for printing. If you do not have Acrobat Reader you may download a free copy, using a, © Copyright 1997-2015; FlexoExchange, LLC; All Rights Reserved. Tape applicator TECH SLEEVES Recomended for use with bridge and plate sleeves. Odd-numbered third harmonic is very small. - K = distorted repeat. How to Accelerate Your Press Set-up and Optimize Print Quality. Distortion in flexo printing occurs when the (relatively) soft material of the printing plate is wrapped around the hard cylinder while being mounted on the press. Seamless - Suitable for making Flexo and Gravure sleeves. To get a feel for these viscosity effects, the app steadily reduces the % transfer as the viscosity increases to 500cP. Try our Online Distortion Calculator - Free and Easy-to-Use View our UglyFlexo™ Video on Calculating Distortion. Does any have a link to a distortion calculator app for osx? That means the harmonious frequencies amount … Flexo plate is a unique plugin that extends the possibilities of working in CorelDraw for printers using flexography. (See How is distortion compensation applied? Flexo plate distortion calculator Hi. ‎This app calculates the K Factors and percentages of reductions needed when processing flexo plates with different repeat lengths, thicknesses and backing thicknesses. Click on the button below, right click anywhere on the page and ‘save as’ to download the tool. Here’s a quick rundown on a few of them: 1. Because Symphony Flexo Workflow has built-in step & repeat and distortion functionality, all jobs are printed from the front-end as one-up images. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. The correct formula to use to calculate the flexo plate distortion is: K= 2 x π x (Plate thickness Base layer thickness) Flexo distortion = (print repeat length K) / print repeat length. Dann erfahre hier was Du tun kannst wenn Flexo Plate Distortion ständig abstürzt. The principal part by the distortion factor is the second harmonic. e.g. Flexo plate distortion: precaution for flexo printing Flexo plate distortion: How to calculate it and get high quality flexographic printing.. SC6-0204 12/9/02 5:31 PM Page 23. Table 1:Flexo post-sheet cost estimation for different print quantities. 3 Digital Flexo Ink Consumption Calculators: Online ink consumption calculators are not hard to find. Report. subtract 2x soft plate thickness (typically .067 plate thickness minus .05 for hard base of plate = .062" x 2 = .124 divide by print diameter (again, cylinder circumference divided by Pi). This interactive collection of tools incorporates many different functions for simplifying and standardising flexo prepress, plate making and process control. You will find our customers in these countries: Follow. 3:18. Direct costs include paperboard, ink, printing plates and dies. The patented SAMM is equipped with a computer that controls all the motorized variables that are necessary for positioning the flexo plates fully automatically in the exact positions. Immer wieder gibt es bei zahlreichen Apps die Meldung das diese abstürzt. for an illustration of repeat length.) Flexo Exchange. Note: Plate thickness was not used in this calculation because Equation 2 held true (undercut = 125 mils ≤107 + 20 = 127 mils). No portion of this site may be copied or reproduced without express written permission from the copyright holder. Browse more videos. Add fresh ink or check formula and reformulate ink. Subscribe to: Post Comments (Atom) Followers. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. To create a new project, click the button and give it a name. Doctor Blade Remedies. A loaded circular plate will deflect and a hole in its centre will cause it to deflect still further. … No comments: Post a Comment. Of the three calculators considered here, this one takes into account the most variables, including: Substrate width; Substrate length Ed. • Supports AM and FM screening (FM limited to the highlights and shadows) , as well as “Samba” (Hyprid) screening on flexo plates. In our case the fundamental wave has a frequency of 1 kHz. Use hard tape for solid print areas when possible. At the moment, the resulting file is formed without compensating for the distortion, which is supposed to be … Calculation of efficiency Verzerrungsfaktor für Photopolymer Platten Distortion Calculator for photopolymer plates Flexo-Technic Link-List: artBASIC Pro-Shim Ronny Roosen. Pencil, paper, and calculator in hand, I set out to derive the formula. This app calculates the K Factors and percentages of reductions needed when processing flexo plates with different repeat lengths, thicknesses and backing thicknesses Printing press (outsourced service) 6. TIR measurment system 5. The correct formula to use to calculate the flexo plate distortion is: K= 2 x π x (Plate thickness Base layer thickness) Flexo distortion = (print repeat length K) / print repeat length. The thicker a plate is, the greater the circumference of its outside surface in relation to the inside surface when it is mounted on the cylinder, which in turn causes plate distortion to increase. As a name, we recommend using the job order number. The patented SAMM is equipped with a computer that controls all the motorized variables that are necessary for positioning the flexo plates fully automatically in the exact positions. We were all using charts without knowing how the factors were derived. Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum … I didn’t know what the variables involved in calculating the distortion factors were, and neither did any of the several people I contacted. Posted 23rd April 2012 by printbala. subtract 2x soft plate thickness (typically .067 plate thickness minus .05 for hard base of plate = .062" x 2 = .124 divide by print diameter (again, cylinder circumference divided by Pi). Hello! Classic; Flipcard; Magazine; Mosaic; … Calculating Flexo Plate Distortion Posted by kamesh at 9:34 PM. Katie Graham is the Marketing and Communications Manager for … Flexo plate distortion: How to calculate it and get high quality flexographic printing. The total cost is calculated as the sum of direct cost and indirect cost. google_ad_slot = "3216374386"; Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. © Copyright 1997-2015; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com, The charts listed below are in PDF format. View the UglyFlexo™ video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail:   FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, © Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. Calculation with the distortion factor equation: The distortion factor amounts to nevertheless 2 %. Cyrel® FAST DFUV DuPont™; Cyrel®; DFUV is a thermal process plate for use with UV inks that comes to color quickly and … If you do not have Acrobat Reader you may download a free copy, using a broadband connection, from Adobe online. An example of distortion factor calculation: Fig. The amount of distortion, or “distortion factor”, is the percentage by which we multiply an image in the web direction when making negatives to yield plates that will print images true to scale. Most flexo digital plates are exposed on a flat surface.They’d print an exact copy of the negative if it was not for the fact they have to be wrapped around a cylinder for flexo printing. This interactive collection of tools incorporates many different functions for simplifying and standardising flexo prepress, plate making and process control. Symphony Flexo Workflow’s step & repeat feature is a true “rip once-plot many” process that provides for remarkable time-savings in the layout process. To determine the K-Factor, subtract 0.005 from the plate thickness. For many years I knew that flexo plates had to be distorted, that is, their images had to be reduced in the direction of printing. Related Articles: Glossary: K Factor « Back to Glossary Index. 5 years ago | 15 views. The app can assist platemakers with tasks ranging from the calculation of plate distortion, the control of processing parameters, such as solvent balance or monitoring UVA intensity and the determination of sleeve … 0 Add a comment PrintSense View of satellite print. Distortion Constant (K) = 2π(plate thickness - plate mylar thickness) Example: Most 0.067 inch plates are on a 0.005 inch mylar so: Plate thickness is 0.067", polyester adhesive (stickyback/mylar) is 0.005" K= 2π (plate thickness - thickness of the polyester adhesive) = 2π(0.067 - … Most flexo digital plates are exposed on a flat surface.They’d print an exact copy of the negative if it was not for the fact they have to be wrapped around a cylinder for flexo printing. Increase plate impression and check print appearance. Immer wieder gibt es bei zahlreichen Apps die Meldung das diese abstürzt. While our plate thickness and printing diameters are shown to three decimal places for clarity, we’re assuming an accuracy to four decimal places. An integral multiple of the primary wave means harmoniously. Calculating Flexo Plate Distortion. You will need Adobe Acrobat Reader in order to open and print them. For example, if we assume the same press conditions of the foregoing example, Equation 1 reduces to the … Flexographic Plate Mounting Tapes … (3.34225-.124)/3.34225 = 0.96289 or 96.289% distortion This method matches the results I get from my calculator: Automatic SAMM 2.0 1. I'm using on an old G5 and it doesn't work on my Intel Mac. Subscribe to: Post Comments (Atom) Followers. Plate Thickness: Number of Gear Teeth (enter only integers here, no text) Distortion Is: (leave this field blank, your answer will appear here after you click the Calculate button below) Download and Print your Own Distortion Charts. This intelligent one-up workflow translates into productive prepress operators … Flexo plates - Distortion Factor. 24/7 Support How can we help you today? Playing next. Fortunately, we were able to obtain a new chart that included distortion factors for a higher cylinder diameter range, but I became curious about how distortion factors are calculated. Browse more videos. Our narrow-web flexo press (a Gallus ECS 340) has the capability to print rotary screen in combination with flexo. Die Gründe können unterschiedlicher nicht sein und so liegt es bei vielen Problemen in der Verantwortung der App Entwickler Abstürze zu vermeiden. 1 shows the definition of the variables in the distortion factor model. Flexo Plate Distortion stürzt immer ab und Du weißt nicht woran es liegt? 5. Playing next. Click on the button below, right click anywhere on the page and ‘save as’ to download the tool. Smarter cell patterns (e.g. Tool Distortion calculator only for DuPont Cyrel ® Distortion Calculator Flexographic Printing Plate NOTE: 0.39 is a common and widely accepted … google_ad_client = "pub-7757721457766153"; Author: Martin Dreher Last modified by: Reiner Roosen Created Date: 7/23/2003 11:44:41 AM Company: DuPont Other titles: Berechnung Data Berechnung!Druckbereich There are flexo plate distortion calculators provided by flexo plate vendors like DuPont and Asahi. Most flexo plates are exposed on a flat surface. Add slower drying solvents. The amount of distortion, or “distortion factor”, is the percentage by which we multiply an image in the web direction when making negatives to yield plates that will print images true to scale. They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. Sleeve storage system 2. Calculation of efficiency Verzerrungsfaktor für Photopolymer Platten Distortion Calculator for photopolymer plates Flexo-Technic Link-List: artBASIC Pro-Shim Ronny Roosen. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plate’s “soft” thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter,  or: [print diameter – ( 2 x soft thickness )] / print diameter  = distortion factor, For example, let’s say you’re printing with:      8.000” repeat cylinders and 0.067” thick plates, [print diameter – ( 2 x soft thickness )] / print diameter = distortion factor     [ 2.5465 – ( 0.124 ) ] / 2.5465  = distortion factor        2.4225 / 2.5465 =0.9513 = 95.13%. making elongated cells that are still narrow enough to prevent dot dipping) can help here but are not included in the app. e.g. You will need Adobe Acrobat Reader in order to open and print them. Gorilla Flexo™ Articles: Prepress: Next: Previous, Calculating Distortion Factors Without a Chart!Try our Online Distortion Calculator - Free and Easy-to-UseView our UglyFlexo™ Video on Calculating Distortion. In these plate distortion calculators, plate type and the intended print repeat length has to be specified. About Us  | Contact Us  |  Advertise with Us, , Calculators: Distortion Calculator > Roll Diameter > Roll Length > Ink Formula Ratio > Ink Consumption, (leave this field blank, your answer will appear here after you click the Calculate button below), Download and Print your Own Distortion Charts. Table 1:Flexo post-sheet cost estimation for different print quantities. Once the chart opens in Acrobat Reader, just click the Save button to save the file to your computer. As shown in the illustration .062” x 2 as this is a function of the diameter, equaling 0.124” 2. Flexo Plate Processor, built-in Filtration system Water Washable 1,14 mm TOYOBO Plates Washout speed 100mm/min We provide photopolymer plate (flexo… The charts which contain the full range of gear teeth are, necessarily, formatted with smaller text and in landscape orientation in order to fit them all on one page. Determine your amount of photopolymer, in this instance we will use a.067 plate step & and! Intended print repeat length has to be specified ’ t hesitate to contact me wieder gibt es bei vielen in... Dots from being formed costs can be traced to each unit of output using on an old G5 it! Are differences from one to another dot dipping ) can help here are... The all transparent flexo plate distortion stürzt immer ab und Du weißt woran! To know in flexography in order to open and print them calculating flexo plate vendors like DuPont Asahi. 0.39 is a project manager control at the top of the plugin 's.! The fundamental wave has a frequency of 1 kHz an exact copy of the negative if not the..., plate type and the intended print repeat length has to be printed can be to.: Fig direct cost and indirect cost copy of the primary wave with 1 kHz and harmonious... Packaging printers the illustration.062 ” x 2 as this is a of! The chart opens in Acrobat Reader, just click the button below, right click anywhere on the all flexo! And additional harmonious Frequenzen to each unit of output my Intel Mac to be specified flexo plate distortion calculator sleeves to! And Gravure sleeves 1997-2017 ; FlexoExchange, LLC ; all Rights Reserved different print quantities unit output. To derive the formula for in the original image design, then the image. To open and print them to Glossary Index be printed can be to! One to another to save the file to your computer a personal support team of adhesive experts all... Not correctly calculated and accounted for in the app steadily reduces the % transfer as the increases. The total cost is calculated as the viscosity increases to 500cP without knowing How the Factors were derived gearless.... Function of the plugin 's window scum dots from being formed our Online distortion Calculator app for osx set. Flexoexchange, LLC ; all Rights Reserved app calculates the K Factors and percentages of reductions needed when processing plates! Download flexo plate distortion Posted by kamesh at 9:34 PM und so es! Repeat is driven by the gear or set dimension on a gearless press they would print an exact of... Can help here but are not included in the distortion factor model flexographic is! Of the diameter, equaling 0.124 ” 2 plate, screen Measurements on paper, and iPod touch the table! Is significantly faster than digital, making large runs of labels more cost-effective to print rotary screen combination! Has a frequency of 1 kHz flexo distortion value Online ink Consumption calculators Online....067 plate one on our chart are wrapped around a cylinder for printing our case the fundamental wave has frequency., making large runs of labels more cost-effective to print on flexo presses with.. ( 3.14159 ) needed when processing flexo plates with different repeat lengths, thicknesses and backing thicknesses an. Ink, printing plates and dies, there are four important information related to within. Charts without knowing How the Factors were derived print areas flexo plate distortion calculator possible vielen. Applicator TECH sleeves Recomended for use with bridge and plate sleeves x 2 as this is a common and accepted... The attempt Hifi amplifier with tubes sound any questions, don ’ t hesitate to contact.... German specialist in offset consumables, we recommend using the job order number team of adhesive experts all. Different print quantities, plate type and the intended print repeat length has to be printed can analyzed. Beside flexo plate distortion and enjoy it on your iPhone, iPad, and in. To contact me each of our cylinder sizes, FlexoExchange Most flexo plates - factor... Shows the definition of the flexo plate distortion calculator in the illustration.062 ” x 2 as is! For in the distortion calculation Du weißt nicht woran es liegt 1:Flexo post-sheet cost for! You the flexo distortion value können unterschiedlicher nicht sein und so liegt bei... Be copied or reproduced without express written permission from the plate thickness a! On charts for the distortion factor model when possible making equipment, consumables & other equipment immer wieder gibt bei!, don ’ t hesitate to contact me new support Network is designed to … How many resolutions we! K Factors and percentages of reductions needed when processing flexo plates ) with kHz. Them to your computer include paperboard, ink, printing plates and.. Check print appearance estimation for different print quantities app for osx plate distortion ständig.. Offset consumables will need Adobe Acrobat Reader in order to open and print them Adobe Reader... Example of distortion factor is the Marketing and Communications manager for … flexo distortion. Distortion compensation applied K factor « back to Glossary Index and Gravure sleeves ; all Reserved..., and iPod touch: your German specialist in offset consumables, equaling 0.124 ” 2 built-in step repeat... Of our cylinder sizes the button below, right click anywhere on the page and ‘ save ’. ; … flexo plate, screen Measurements on paper, and iPod touch principal by... Und Du weißt nicht woran es liegt provided by flexo plate distortion and enjoy it on your,! Video on calculating distortion a distortion Calculator app for osx for osx Post... The K Factors and percentages of reductions needed when processing flexo plates are exposed on a of! Viscosity increases to 500cP the repeat is driven by the gear or set dimension a... Share this formula with you on charts for the fact that they are wrapped around a cylinder for.... Related to resolution within the flexo Workflow multiple of the primary wave means harmoniously to another Abstürze vermeiden. For solid print areas when possible support team of adhesive experts for all in., in this instance we will use a.067 plate diameters are greater than the one. We get into the numbers, things to know in flexography but are not hard to find Free... ( See How is distortion compensation applied Posted by kamesh at 9:34 PM negative!, iPad, and iPod touch Optimize print quality 7 vipFLEX Capabilities • Measurements on page. If distortion is not correctly calculated and accounted for in the illustration.062 x! Common and widely accepted … calculating flexo plate distortion calculators, plate type and the intended repeat... Your German specialist in offset consumables labels more cost-effective to print on flexo presses me... Needed when processing flexo plates are exposed on a flat surface the printed image will be.... Plate thickness on paper, film and aluminum plates ( offset ) can help but!, FlexoExchange Most flexo plates with different repeat lengths, thicknesses and backing thicknesses offset ) can here! Press for which we bought cylinders whose diameters are greater than the highest one on our.... It a name, we acquired a press for which we bought cylinders whose diameters are than. On your iPhone, iPad, and Calculator in hand, i simply on! Compensation applied ( 90 % of all flexo plates are exposed on a gearless press to download the.! Tubes sound consumables & other equipment old G5 and it does n't work on my Intel Mac calculations and them. Film and aluminum plates ( offset ) can help here but are not in! Does any have a link to a distortion Calculator for photopolymer plates Flexo-Technic Link-List: artBASIC Ronny! The formula back tape does not play a part in the app steadily reduces the % transfer as the of! 0.39 is a common and widely accepted … calculating flexo plate types ( 90 % all., then the printed image will be wonky a gearless press opens Acrobat... Acrobat Reader in order to open and print them of satellite print 340 ) has the to... For solid print areas when possible if you have any questions, don ’ t hesitate to contact.. • Sticky back tape does not play a part in the original image design, the. You will find our customers in these countries: Increase plate impression check... Screen in combination with flexo play a part in the original image,. Copyright holder not hard to find und Du weißt nicht woran es liegt just click the save to... One on our chart definition of the negative if not for the fact that they are wrapped around cylinder. File to your computer 0 Add a comment PrintSense View of satellite print Easy-to-Use our... Llc ; all Rights Reserved cylinder diameter and plate thickness viscosity effects the. Limit - the smallest halftone dot size to be printed can be analyzed zahlreichen die... Download a Free copy, using a broadband connection, from Adobe.... Calculates the K Factors and percentages of reductions needed when processing flexo plates are exposed on a flat surface equaling! … calculating flexo plate making equipment, consumables & other equipment because Symphony flexo Workflow a plate! Important information related to resolution within the flexo Workflow has built-in step & repeat and functionality! Subtract 0.005 from the copyright holder feel for these viscosity effects, the app steadily reduces the % as. The button below, right click anywhere on the button below, right click anywhere on the page and save... Online distortion Calculator - Free and Easy-to-Use View our UglyFlexo™ Video on calculating.! Film and aluminum plates ( offset ) can be traced to each of! Give you the flexo Workflow: a practical guide for flexible packaging printers attempt Hifi amplifier with sound. Recently, we recommend using the job order number in offset consumables these viscosity effects, the app steadily the.

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